Product Description
High Quality Single Acting Telescopic Hydraulic Cylinder for Semi-Trailer on Sale
No.1 Company Introduction:
ZheJiang CHINAMFG hydraulic co., ltd. is a specialized custom hydraulic cylinder for tipper truck manufacturing enterpirise which takes up with design, manufacturer, sell hydraulic products. The company covers an area of 180,000 square meters, with 500 emplayees in it. There are 700 sets of manufacturing equipments, such as cold drawing production lines, surface treatment production line, boring and rolling production line, various of digital-control machining and testing equipment.
>Professional manufacturer& supplier of Hydraulic Cylinders for more than 20 years;
>Hydraulic Cylinders Certification ISO9001:2009, SGS, TS16949, RoHS, CNAS Certification;
>Experience in export North America, Australia, Asia, Middle East, Africa;
>Hydraulic Cylinders can be Make according to client’s requirements;
>The Hydraulic Cylinders can be used for Dump Truck, Tipper Truck, Trailer, Agricultural Machinery, Engineering Machinery, Garbage Truck, Landing Platform etc;
>We are the supplier of Sinotruk, IVECO, AUMAN, BEIBEN TRUCK, CIMC, JMC, Beiben Truck, CAMC, FOTON, JAC, Xihu (West Lake) Dis.n, SHACMAN, most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
No.2 Product Details:
| HS Code | 8412210000 |
| Application | Dump truck, Tipper, Trailer |
| Material of cylinder tube | 45 steel, 27SiMn,Carbon steel, Alloy steel and general seamless steel |
| Seal | Hallite, SKF, NOK, Guarnitec, Parker, Merkel, Kaden |
| Coating | Hard Chrome 0.03-0.05mm |
| Temperature | -30°C to +100°C |
| Working pressure | 16Mpa-20Mpa |
| Stroke | 1829mm-8636mm |
| Color | as Customer’s Requirement |
| Mounting Type | Earring-trunnion, double trunnion, double earring (eye end) |
| Plunger | 20#, 45# steel with high frequency quenching |
| Certification | ISO/TS16949, ISO9001, ABS, API, SGS |
| Package | shrink film, pallet, plywood case |
| Warranty | fourteen months after shipping arrival |
| Main export market | US, Canada, South Korea, Russia, Australia, Indonesia, Malaysia, Fiji Island, Kenya, Philippines, Xihu (West Lake) Dis.via, the United Arab Unites,Singapore |
| Payment terms | T/T, L/C |
| Delivery time | 25-30 days after down payment |
No.3 Complete Manufacturing Processes
700 sets manufacturing equipment,such as cold drawing production line ,heat treatment production line ,surface treatment production line,testing equipment,various digital-control machining equipment,gantry style linear electroplating production line.
>Owned plating plant founded in 1998;
>Owned honed tube plant founded in 2000;
>Owned Heat treatment founded in 1995;
>Each processing under our control, each products,every step under strict quality control;
No.4 Advantage
1) Professional, skilled, reliable.
2) One-stop total solution
3) Ready stock goods with fast delivery
4) Customizable: Non-standard sizes are also available
5) Small quantity is acceptable
6) Refund or replacement for any product faulty
No.5 Dream
*Company vision:Act as the laeder of internal hydraulic industry
*Enterprise concept:Better and stronger
*Core values:Learning and innovation,equality and justice,customers the first,and quality winning the world
*Enterprise spirit:Complete sincerity,complete precision more excellent,and up to date
*Quality policy:Pursue zero defects of our products,and realize zeo customers’ complains
*Company type:Respond quickly,act immediately,finish what to do today,and improve day after day
No.6 Strict Quality Control System And Certificates and Packaging
1. Trial Operation Test
2. Start-up Pressure Test
3. Pressure-Tight Test
4. Leak Test
5. Full Stroke Test
6. Buffer Test
7. Testing the Effect of Limit
8. Load Efficiency Test
9. Reliability Test
Every piece of hydraulic cylinder are tested and will send out only after they are pasted the each test.
Our company has abundant technical force and perfect testing means. By making wide technical and business cooperation with many related enterprises, universities, colleges and institutes both at home and abroad, and employing senior engineers and software engineers, we have greatly strengthened and improved our designing, processing, and testing abilities.
No.7 After-service
1).Pre-sale service: Keep communicating with the truck manufacturers , including selection of product model , design of hydraulic system, test of performance and analysis of the accident. Once the problems occur, we will solve them immediately together with truck manufacturers
2).The sale service: Provide training and technical support for users.
3).After-sale service: Solve the problem firstly, then analyse responsibility ; Replace the system components immediately if any need.
4). 24 hours telephone service hotline.
No.8 Rich Market Experiences and Exhibitions
We are the supplier of Sinotruk, CAMC, CIMC, Beiben Truck, AUMAN, JMC, FOTON, JAC, SHACMAN, Xihu (West Lake) Dis.n, CHINAMFG most of famous truck manufacturing and refitting company use our telescopic cylinder as first choice.
We attended each Bauma ,Las Vegas exhibition, the world grade fair for construction equipments, building material machines, mining machines and earn much more opportunity to extend our business to oversea market.
No.9 FAQ
Q1. What are the same aspects of your cylinder with CHINAMFG cylinder?
A: Same inside structure.
Same outside dimension and same mounting sizes. It can be interchangeable with Hyva’s
Q2. Compared with CHINAMFG cylinder, what are your cylinder advantages?
A: 1. Rod are chrome plated.
2. Tubes are quenched and tempered.
3. Tube inner hole goes through deephole boring machine processing. Surface roughness is 0.4Ra
and circular degree is 0.571.
4. Good quality yet lower price.
Q3: Are you a manufacture or a trade company?
A: Manufacture, we are the leader manufacturer of hydraulic industry in China with 22 years’ experience and technology accumulation. With strong technical team we could solve any annoyance of you.
Q4: Do you have quality control system?
A: Yes, The quality management system introduced is: ISO/TS 16949:2009-certified by NQA and IATF cert.
Q5: How can I get a booklet and buy a cylinder from you?
A: Very easy! Just leave me a message or email or call me directly, let me know you are interesting in our products. I will talk with you for the details soon!
Q6: Can you tell me the price for the cylinder?
A: 1. Please advice the drawing with technical requirement.
2. Please advice the model No. after you check our booklet.
3. Please advice the tipping capacity, number of stages, closed length, mounting type and size.
4. Please also help advice the quantities, this is very important.
Q7: Do your products come with a warranty?
A: Yes, we have 14 months warranty. In this year, if the quality problem we will free repair for you.
Q8: Hydraulic cylinder internal leakage?
A: 3 main reasons causing internal leakage: Overload, polishing bad controlled, cheap seal kits. As is known to all, vehicles in China are often overloaded, our products all designed to bear the overload power. Advanced equipment could assure the polish processing. And we use the imported/TOP brand seals to meet customers’ requirement.
Q9: What about the quality feedback of your products?
A: We have never received even once quality complaint for many years of international business.
Q10: Can you help me to install or recommend what kind of hydraulic cylinder or power pack should I use for specific machine?
A: Yes, we have 25 experienced engineers who are always ready to help you. If you do not know what kind of hydraulic cylinders should be used in your machine, please just contact us, our engineers will design the exact products match your need.
Q11: What is the delivery time?
A: Within 15 days for samples.
15-30 days for bulk production, which is depend on quality, production process and so on.
Q12: What is your main payment term?
A: T/T, L/C, either is available.
| Certification: | ISO9001, ISO/Ts16949:2009, ABS, API |
|---|---|
| Pressure: | Medium Pressure |
| Work Temperature: | Normal Temperature |
| Acting Way: | Double Acting |
| Working Method: | Straight Trip |
| Adjusted Form: | Switching Type |
| Customization: |
Available
|
|
|---|
How do hydraulic cylinders enhance the performance of construction and mining equipment?
Hydraulic cylinders play a vital role in enhancing the performance of construction and mining equipment by providing powerful and precise linear motion. These industries require heavy-duty machinery that can withstand demanding conditions and efficiently perform tasks such as lifting, pushing, and digging. Here’s a detailed explanation of how hydraulic cylinders enhance the performance of construction and mining equipment:
1. Power and Force:
– Hydraulic cylinders are capable of generating substantial force, allowing construction and mining equipment to handle heavy loads and perform challenging tasks. The hydraulic system applies pressure to the fluid, which is transmitted to the hydraulic cylinder, resulting in the movement of the piston rod. The larger the diameter of the cylinder, the greater the force that can be generated. Hydraulic cylinders enable the equipment to exert significant force, making it possible to lift and move heavy materials, excavate soil and rock, and perform other demanding operations.
2. Precise Control:
– Hydraulic cylinders offer precise control over the movement of construction and mining equipment. By regulating the flow of hydraulic fluid into and out of the cylinder through control valves, operators can precisely control the speed, position, and force exerted by the hydraulic cylinder. This level of control allows for accurate and controlled movements, enabling operators to perform tasks with precision and efficiency. Whether it’s lifting a specific load, positioning an attachment, or maneuvering in tight spaces, hydraulic cylinders provide the necessary control for optimal equipment performance.
3. Adaptability:
– Hydraulic cylinders are highly adaptable to various construction and mining equipment. They can be designed and manufactured in different sizes, stroke lengths, and configurations to suit specific requirements. Hydraulic cylinders can be integrated into different types of equipment, such as excavators, loaders, bulldozers, and drilling rigs. Their adaptability allows for the customization of equipment to meet the needs of different applications and operating conditions, enhancing overall performance.
4. Durability and Reliability:
– Construction and mining environments are known for their harsh conditions, including extreme temperatures, vibrations, and exposure to dust, dirt, and debris. Hydraulic cylinders are designed to withstand these challenging conditions and provide long-lasting performance. They are constructed using robust materials, such as high-strength steel, and equipped with seals and components that can endure heavy loads, impacts, and contaminants. The durability and reliability of hydraulic cylinders ensure that construction and mining equipment can operate continuously and withstand the demanding nature of these industries.
5. Safety:
– Hydraulic cylinders contribute to the safety of construction and mining equipment operations. Their precise control allows operators to perform tasks with accuracy, minimizing the risk of accidents and damage to the equipment or surrounding structures. Hydraulic cylinders also enable the implementation of safety features, such as overload protection systems and emergency stop mechanisms, ensuring the safe operation of the equipment. The reliable and controlled movements provided by hydraulic cylinders enhance overall safety in construction and mining operations.
6. Increased Productivity:
– By providing the necessary power, precise control, and adaptability, hydraulic cylinders contribute to increased productivity in construction and mining applications. Construction and mining equipment equipped with hydraulic cylinders can perform tasks more efficiently and effectively, reducing the time and effort required to complete projects. The ability to handle heavy loads, control movements precisely, and adapt to various tasks improves the overall productivity of the equipment, leading to cost savings and improved project timelines.
In summary, hydraulic cylinders enhance the performance of construction and mining equipment by providing power, precise control, adaptability, durability, and safety. They enable these machines to handle heavy loads, perform tasks with accuracy, withstand harsh conditions, and increase productivity. Hydraulic cylinders are integral components that contribute to the efficiency and effectiveness of construction and mining operations.
Utilizing Hydraulic Cylinders in Conjunction with Alternative Energy Sources
Hydraulic cylinders can indeed be used in conjunction with alternative energy sources. The versatile nature of hydraulic systems allows them to be integrated with various alternative energy technologies to enhance efficiency, control, and power generation. Let’s explore some examples of how hydraulic cylinders can be utilized alongside alternative energy sources:
- Hydraulic Energy Storage: Hydraulic cylinders can be employed in energy storage systems that utilize alternative energy sources such as renewable sources (e.g., solar or wind) or waste energy recovery. These systems convert excess energy into hydraulic potential energy by pumping fluid into a high-pressure accumulator. When the energy is needed, the pressurized fluid is released, driving the hydraulic cylinder and generating mechanical power.
- Wave and Tidal Energy Conversion: Hydraulic cylinders can be utilized in wave and tidal energy conversion systems. These systems harness the power of ocean waves or tidal currents and convert it into usable energy. Hydraulic cylinders, along with associated pumps and valves, can be used to capture and control the energy from the waves or tides, driving the cylinders and generating mechanical power or producing electricity.
- Hydroelectric Power Generation: Hydraulic cylinders play a crucial role in traditional hydroelectric power generation. However, alternative approaches such as small-scale or micro-hydropower systems can also benefit from hydraulic cylinders. These systems utilize natural or man-made water flows to drive turbines connected to hydraulic cylinders, which then convert the hydraulic energy into mechanical power or electricity.
- Hydraulic Actuation in Wind Turbines: Hydraulic cylinders can be employed in wind turbines to enhance performance and control. For example, hydraulic pitch control systems use hydraulic cylinders to adjust the pitch angle of wind turbine blades, optimizing their aerodynamic performance based on wind conditions. This allows for efficient power generation and protection against excessive wind loads.
- Geothermal Energy Extraction: Geothermal energy extraction involves utilizing the natural heat from the Earth’s interior to generate power. Hydraulic cylinders can be utilized in geothermal systems to control and regulate fluid flow, allowing for efficient extraction and utilization of geothermal energy. They can also be used in geothermal heat pumps for heating and cooling applications.
In summary, hydraulic cylinders can be effectively utilized in conjunction with alternative energy sources to enhance energy storage, power generation, and control. Whether it’s through hydraulic energy storage systems, wave and tidal energy conversion, hydroelectric power generation, hydraulic actuation in wind turbines, or geothermal energy extraction, hydraulic cylinders offer versatile and efficient solutions for harnessing and utilizing alternative energy sources.
What maintenance practices are essential for extending the lifespan of hydraulic cylinders?
Maintaining hydraulic cylinders is crucial for extending their lifespan and ensuring optimal performance. Regular maintenance helps prevent premature wear, damage, and failure, ultimately reducing downtime and saving costs. Here are some essential maintenance practices to consider for extending the lifespan of hydraulic cylinders:
1. Regular Inspections:
– Conduct routine visual inspections of hydraulic cylinders to identify any signs of damage, leaks, or wear. Inspect the cylinder body, piston rod, seals, and mounting points. Look for fluid leaks, rust, dents, or any abnormal wear patterns. Early detection of issues allows for timely repairs or replacements, preventing further damage and extending the lifespan of the cylinder.
2. Cleanliness:
– Maintain a clean environment around hydraulic cylinders to prevent contaminants from entering the system. Dust, dirt, and debris can damage seals and other internal components, leading to accelerated wear and reduced performance. Regularly clean the cylinder and its surroundings to minimize the risk of contamination.
3. Proper Lubrication:
– Adequate lubrication is critical for the smooth operation and longevity of hydraulic cylinders. Follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant. Apply lubrication to the cylinder’s moving parts, such as the piston rod, to reduce friction and minimize wear.
4. Seal Maintenance:
– Seals play a vital role in preventing hydraulic fluid leaks and maintaining the cylinder’s performance. Inspect and replace worn or damaged seals promptly. Ensure that seals are properly installed and lubricated. Regularly clean the seal grooves to remove any debris that could compromise seal effectiveness.
5. Pressure Checks:
– Periodically check the hydraulic system’s pressure to ensure it is within the recommended operating range. Excessive pressure can strain the cylinder and its components, leading to premature wear. Monitor pressure levels and make adjustments as necessary to prevent overloading the cylinder.
6. Control Valve Maintenance:
– Maintain and inspect control valves that regulate the flow and direction of hydraulic fluid. Ensure that the valves are functioning correctly and not causing excessive stress or pressure spikes in the cylinder. Clean or replace control valves if they are damaged or malfunctioning.
7. Cylinder Alignment:
– Proper alignment of hydraulic cylinders is essential for their longevity. Misalignment can cause excessive side loads, leading to uneven wear and potential damage. Ensure that the cylinder is correctly aligned with other components and that the mounting points are secure.
8. Preventing Overloading:
– Avoid subjecting hydraulic cylinders to loads exceeding their rated capacity. Overloading can cause internal damage, seal failure, and reduced lifespan. Ensure that the load requirements are within the cylinder’s capabilities and consider using safety devices like overload protection systems when necessary.
9. Training and Operator Awareness:
– Provide proper training to equipment operators on the correct use and handling of hydraulic cylinders. Operators should be aware of the cylinder’s limitations, safe operating procedures, and the importance of regular maintenance. Promote a culture of proactive maintenance and encourage operators to report any potential issues promptly.
10. Documentation and Record-Keeping:
– Maintain detailed documentation of all maintenance activities, including inspections, repairs, and replacements. Keep records of lubrication schedules, pressure checks, and any maintenance performed on the hydraulic cylinders. This documentation helps track the cylinder’s history, identify recurring issues, and plan future maintenance effectively.
By following these maintenance practices, hydraulic cylinder lifespan can be extended, ensuring reliable performance and reducing the risk of unexpected failures. Regular inspections, cleanliness, proper lubrication, seal maintenance, pressure checks, control valve maintenance, cylinder alignment, preventing overloading, operator training, and documentation contribute to the overall longevity and optimal functioning of hydraulic cylinders.
editor by CX 2023-10-29